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Metal-Cor 80Ni1

SKU: 720556

METAL-COR 80NI1 is a low alloyed wire with impressive tensile strength, full iron powder cored wire recommended for a wide range of high speed fillet and butt welding applications in all downhand positions. Combining the high deposition rates of a flux cored wire and the high efficiency of a solid wire, Metal- Cor 80Ni1 is ideal for automated welding applications including fillet and butt welding of medium strength structural steels.

Metal-Cor 80Ni1 produces low fume levels and a soft arc with “spray arc transfer” gives low spatter levels and good weld metal edge wetting for exceptional operator appeal.

Metal-cor 80Ni1 is a low alloyed wire with impressive tensile strength, full iron powder cored wire recommended for a widerange of high speed fillet and butt welding applications in all downhand positions. Combining the high deposition rates of a flux cored wire and the high efficiency of a solid wire, Metal-Cor 80Ni1 is ideal for automated welding applications including fillet and butt welding of medium strength structural steels.

Metal-Cor 80Ni1 produces low fume levels and a soft arc with “spray arc transfer” gives low spatter levels and good weld metal edge wetting for exceptional operator appeal. For optimum performance Metal-Cor 80Ni1 is recommended for use on DC electrode positive polarity (DCEP)

  • Low alloy Metal Cored wire
  • High deposition efficiency & deposition rates
  • Slag free, low silica surface finish
  • For welding medium strength steels
  • Precision Layer Wound
  • Soft Arc, deep penetration, good bead

Packaging Data

720556 – 1.2mm x 15kg Spool

720557 – 1.6mm x 15kg Spool

Operating Data

All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive using Argon + 5-25% CO2 shielding gas with a flow rate of 15–20 litres/min..

Wire Diameter (mm) Current Range (amps) Voltage Range (volts) CTWD Welding Positions
1.2
1.6
280-350
350-450
28-33
29-33
20-25
25-30
Flat
1.2
1.6
250-300
300-380
27-31
27-31
20-25
25-30
HV Fillet
1.2
1.6
250-300
300-380
27-31
27-31
20-25
25-30
Horrizontal

These machine settings are a guide only. Actual voltage, welding current and CTWD used will depend on machine characteristics, plate
thickness, run size, shielding gas and operator technique etc.

Classifications
AS/NZS ISO 17632 B: T 57 4 T15 0 M A N1 U H5
AWS/ASME-SFA A5.18: E80C Ni 1 M H4

Typical All Weld Metal Aanlysis*
Using Argon + 5-25% CO2:
C: 0.05%
Mn: 1.2%
Si: 0.5%
Ni: 1.0%

Typical Diffusible Hydrogen Levels To AS3752
<4 mls of hydrogen / 100gms of deposited weld metal

Typical All Weld Metal Mechanical Properties
Using Argon + 5-25% CO2:
Yield Stress: 500min MPa.
Tensile Strength: 560-720 MPa.
Elongation: 24 min%
CVN Impact Values: >47J min @ -45°C.

Recommended Sheilding Gases
Argon + 5-25% CO2 or equivalent EN439: M 21