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    Metal-Cor 80Ni1

    SKU: 721555

    METAL-COR 80NI1 is a low alloyed wire with impressive tensile strength, full iron powder cored wire recommended for a wide range of high speed fillet and butt welding applications in all downhand positions. Combining the high deposition rates of a flux cored wire and the high efficiency of a solid wire, Metal- Cor 80Ni1 is ideal for automated welding applications including fillet and butt welding of medium strength structural steels.

    Metal-Cor 80Ni1 produces low fume levels and a soft arc with “spray arc transfer” gives low spatter levels and good weld metal edge wetting for exceptional operator appeal.

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    Metal-cor 80Ni1 is a low alloyed wire with impressive tensile strength, full iron powder cored wire recommended for a widerange of high speed fillet and butt welding applications in all downhand positions. Combining the high deposition rates of a flux cored wire and the high efficiency of a solid wire, Metal-Cor 80Ni1 is ideal for automated welding applications including fillet and butt welding of medium strength structural steels.

    Metal-Cor 80Ni1 produces low fume levels and a soft arc with “spray arc transfer” gives low spatter levels and good weld metal edge wetting for exceptional operator appeal. For optimum performance Metal-Cor 80Ni1 is recommended for use on DC electrode positive polarity (DCEP)

    • Low alloy Metal Cored wire
    • High deposition efficiency & deposition rates
    • Slag free, low silica surface finish
    • For welding medium strength steels
    • Precision Layer Wound
    • Soft Arc, deep penetration, good bead

    Packaging Data

    721555 – 1.2mm x 15kg Spool

    721556 – 1.6mm x 15kg Spool

    Operating Data

    All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive using Argon + 5-25% CO2 shielding gas with a flow rate of 15–20 litres/min..

    Wire Diameter (mm) Current Range (amps) Voltage Range (volts) CTWD Welding Positions
    1.2
    1.6    		 280-350
    350-450    		 28-33
    29-33    		 20-25
    25-30    		 Flat
    1.2
    1.6    		 250-300
    300-380    		 27-31
    27-31    		 20-25
    25-30    		 HV Fillet
    1.2
    1.6    		 250-300
    300-380    		 27-31
    27-31    		 20-25
    25-30    		 Horrizontal

    These machine settings are a guide only. Actual voltage, welding current and CTWD used will depend on machine characteristics, plate
    thickness, run size, shielding gas and operator technique etc.

    Classifications
    AS/NZS ISO 17632 B: T 57 4 T15 0 M A N1 U H5
    AWS/ASME-SFA A5.18: E80C Ni 1 M H4

    Typical All Weld Metal Aanlysis*
    Using Argon + 5-25% CO2:
    C: 0.05%
    Mn: 1.2%
    Si: 0.5%
    Ni: 1.0%

    Typical Diffusible Hydrogen Levels To AS3752
    <4 mls of hydrogen / 100gms of deposited weld metal

    Typical All Weld Metal Mechanical Properties
    Using Argon + 5-25% CO2:
    Yield Stress: 500min MPa.
    Tensile Strength: 560-720 MPa.
    Elongation: 24 min%
    CVN Impact Values: >47J min @ -45°C.

    Recommended Sheilding Gases
    Argon + 5-25% CO2 or equivalent EN439: M 21

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